Senior Project Engineer

Senior Project Engineer - Industrial Solutions

Why Work at Rehlko: We have met today\'s energy needs while planning for tomorrow\'s for over 100 years. Beginning with the first modern generator, the Rehlko Automatic Power & Light, launched in 1920, Rehlko has been an innovative leader in energy resilience. Our product range includes engines, generators, power conversion, UPS systems, EV components and electrification solutions, microgrid controls and management, clean energy solutions, and much more that serve a broad spectrum of OEM, residential, industrial, and commercial customers. Our priorities are global: the stability from steady energy sources and reliable back-ups. The power to be able to harness energy, and the freedom of not being dependent on an aging centralized grid. The confidence that clean energy solutions offer when it comes to a sustainable world, and the commitment to keep innovating towards greater impact. At Rehlko, our team members are the essential energy that powers our organization\'s success. We are committed to fostering a safe and sustainable work environment where safety is everyone\'s responsibility. We empower every team member to actively participate in our Zero Is Possible safety culture by encouraging open communication, proactively reporting hazards, following protocols, and suggesting improvements. Join us in creating an energy resilient world for a better future!

Position: Senior Project Engineer - Industrial Solutions

Location: Sheboygan, WI

Division: Power Systems, Americas - Industrial Solutions Engineering

Reports to: Manager - Industrial Solutions

Who You Are: A seasoned mechanical engineer with 5+ years of experience in industrial product development (or 3+ years with a master\'s degree), you thrive in fast-paced, cross-functional environments. You lead design initiatives with precision, blending technical depth with strong project management, clear communication, and an entrepreneurial mindset. You\'ve tackled complex challenges before, especially in power generation, engines, or heavy machinery and you\'re driven to continue innovating.

What You\'ll Do:

• Lead full cycle CAD & mechanical design: Own custom generator sets, enclosures, and accessories from concept through release, creating parametric models, assemblies, and detailed documentation.
• Drive cross-functional engineering: Collaborate with electrical, controls, procurement, manufacturing, sales, and global teams to ensure seamless product integration.
• Mentor and manage: Guide CAD analysts and junior engineers, delegate tasks strategically, and uphold engineering best-practices across global teams.
• Manage projects proactively: Define scope, schedule, and budgets; identify risks and trade-offs; and deliver quality designs on time and within cost constraints.
• Optimize design for manufacturability: Select materials and components to achieve premium quality, performance, and cost efficiency.
• Adopt and incorporate new technologies: Research advancements, integrate simulation inputs, and champion continuous improvement initiatives.
• Interface with suppliers & customers: Collaborate with vendors for components and occasionally engage with end-users to align deliverables with expectations.

What You Bring:

Education & Experience:

• BS in Mechanical Engineering and 5+ years experience, or
• MS in Mechanical Engineering and 3+ years experience
• Experience with internal combustion engines, power generation, or heavy industrial machinery is a strong advantage.

Technical Skills:

• CAD/3D modeling, CREO preferred (SolidWorks, AutoCAD, NX or equivalent)
• Solid foundation in manufacturing

To view the full job description please use the link below.