Process Quality Engineer Job

Process Quality Engineer

Primary location: Johnstown, Ohio Relocation offered: No Employment status: Full-Time Travel: Non-compete: No The estimated base salary range for this role is "$80,000 to $92,000" per year. Individual pay is based upon location, skills and expertise, experience and other relevant factors.

What does it mean to work at Steel Ceilings, a subsidiary of Armstrong World Industries? It means being immersed in a supportive culture that recognizes you as a key player in Armstrong's future. We are a large company with a local feel, where you will get to know and collaborate with leadership and your colleagues across the company. By joining us, you'll have the opportunity to make the most of your potential. Alongside a competitive remuneration package, you will receive:

• A benefits package including: medical, dental, prescription drug, life insurance, 401k match, long-term disability coverage, vacation and sick time, and many more.
• Personal development to grow your career with us based on your strengths and interests.
• A working culture that balances individual achievement with teamwork and collaboration.

Reporting to the Technical Services Manager, the Process Quality Engineer supports plant safety, ensures product compliance, and leads process optimization through data analysis and engineering principles. The role manages testing, drives improvement projects, and collaborates with production teams to resolve issues and enhance performance. Using tools like Lean, Six Sigma, and SPC, the engineer standardizes processes, improves quality, and coaches operators. Additional responsibilities include monitoring operations, maintaining data systems, and strengthening supplier relationships to support long-term competitiveness.

What's in it for you? Lead key projects that improve safety, quality, efficiency, and competitiveness across the plant. Apply and expand expertise in Lean, Six Sigma, DOE, and SPC while coaching others and driving continuous improvement. Work closely with cross-functional teams, suppliers, and leadership on diverse, high-visibility initiatives.

What does Process Quality Engineer do?

• Safety & Compliance: Actively participates in safety audits and risk assessments to support a safe work environment. Ensures product attributes consistently meet technical specifications and regulatory requirements.
• Process Analysis & Optimization: Leads process optimization and root cause analysis using scientific and engineering principles. Investigates process issues through data analysis and direct observation at the production line. Identifies and implements immediate corrective actions when feasible.
• Testing & Validation: Plans and conducts factory tests to validate process changes and improvements. Develops test plans, oversees execution, adjusts processes during trials, evaluates results, and documents findings. Recommends and initiates follow-up actions based on test outcomes.
• Project Leadership: Serves as project leader and hands-on contributor for medium to large initiatives, including cost reduction, quality enhancement, new product development, energy efficiency, and process improvement.
• Technical Collaboration & Troubleshooting: Applies scientific and technical knowledge across all levels of manufacturing to improve performance and quality. Works closely with operators, production leaders, and technical staff to resolve technical issues.
• Continuous Improvement: Provides expertise in Lean Manufacturing, Six Sigma, Design of Experiments (DOE), and Statistical Process Control (SPC). Uses these tools to identify performance gaps and lead improvement projects. Coaches operators on process control techniques.