SR MFG & Process DVL Engineer

Sr Mfg & Process Dvl Engineer

Implements manufacturing techniques, processes, tools, and machinery to maximize throughput; performs research on products and manufacturing processes and shares the same with senior engineers.

Job Requirements

• Establish DFM, PFMEA, Mold spec, Mold Design, Molding process and Conditioning Standards and Rules, and conduct tool design. • Manage projects to ensure timely debugging of new molds and processes to meet first article qualification target so as to facilitate new program start up. • Provide technical advice to enhance future product design through mold engineering evaluation. Conduct evaluations for DFM (design for manufacturability). • Conduct mold tooling design review with the Engineering, Operation and Quality engineering. • Utilize analysis software applications and 53P to enhance molding process accuracy (5-step process, Mold-flow analysis, pressure loss, etc.). • Approval of First Article inspections and process capability. Ensure approval through close follow-up on mold debugging, conditioning and modification. • Drive the design and build of tools to support scientific injection molding (Balanced runners with melt flipper, cavity pressure, etc.). • Liaise with the quality assurance division to maintain a high standard of quality product from newly developed tool. • Maintain a proper system and documentation in line with the tooling development requirements, under DND MPDE Execution Matrix. • Lead FACA tasks with quality, plant operation team. • Work within a cross functional team and participate in LEAN Product Development. • Travel to suppliers/plants in order to support development/fine-tuning and or project release. • Collaborate with global experts to update and continuously improve operational standards with regard to plastic injection molding. • Study or Introduce new technologies into process designs to maximize yield and efficiency. • Champion flexible manufacturing and integrate flexible platforms into designs. • Attend regional trade shows and continuously benchmark against industry best practices.

What Your Background Should Look Like

• Bachelor of Science or above degree and engineering background. • More than 8 years Mold design, Process and Troubleshooting knowledge / experience. • Good team work and communication skills (for TE internal and Outside suppliers). • Strong knowledge of tool fabrication, tool-steel application/selection, heat treating, and plating/coating. • Strong knowledge of injection molding processes (Injection, Over-molding, two-shot, etc.). • Strong understanding of plastic, injection machine, auxiliary equipment (strip feed, camera, etc). • Good at Mold flow simulation and analysis. • Familiar with BTI 5-Step process, and Knowledge of SIM (Scientific Injection Molding). • Understand tolerance calculations and Geometric Dimensioning and Tolerancing. • Good project management skill – Ability to work on several projects at once. • Effective prepare and present Technical knowledge within a group setting. • Knowledge of quality control, PFMEA. • Good trouble shooting skill – Investigation of failure mode, Analysis root cause, Make corrective actions, Follow up the action result, as FACA cycle. • Willingness to travel (25% travel). • Ability to effectively communicate in English – Written and Spoken.

Competencies

SET : Strategy, Execution, Talent (for managers)

Job Locations: NO.1 TYCO ROAD, HOUJIE INDUSTRIAL CITY DONGGUAN, Guangdong 523071 China

Posting City: DONGGUAN

Job Country: China

Travel Required: 10% to 25%