Design Engineer - MRB

MRB Engineer

The MRB Engineer evaluates areas of non-conformance regarding defects arising during the manufacturing and assembly process and as compared to the product definition requirements.

Roles & Responsibility:

• Ability to read and understand 2D engineering drawings.
• Perform engineering analysis of discrepant parts which includes forgings / castings / precision machined aero-engine components and assemblies, etc.
• Responsible for investigation of all non-conformance reports and all responses using proven problem-solving methodology to complete the non-conformance design assessment and disposition.
• Responsible for authorizing the sentencing via acceptance, rejection, rework of product via quality notification/concessions.
• Analyze variations to engineering drawing specifications which may affect part fit, form, and function. This analysis will include performing tolerance stack up analysis, stress analysis, metallurgical issues, NDT, and heat transfer analysis, etc.
• Document and determine if abnormalities are related to engineering issues. And proposed corrections will not negatively affect the functionality of systems.
• Develop, review & approve tolerance stack up calculations, the effect of non-conformance on mating components and investigate for adherence to aviation standards & process.
• Coordinate across a large number of functional areas, including stress/service life, quality assurance, planning, functional tests, structures and systems design groups, safety, materials, and processes.

Required Skills (Technical competency):

• Awareness of design fundamentals & product design
• Solid foundation in engineering principles, with practical exposure in the aerospace industry.
• Familiarity with aero engine rotating parts – HPC / HPT disks, drums, rotors, LPT and HPT manufacturing processes
• Understanding of the materials used and the associated manufacturing processes.
• Basic awareness of the metallurgical composition of raw materials
• Knowledge of complex airfoil geometries, including twists and sharper edges.
• Awareness of common defects encountered in aero-engine rotating commodities.
• Able to work in a fast-paced, learning environment to meet quick TAT
• Experience of different engine architecture will be an added advantage
• Experience of being involved in design solutions and modelling/drafting of gas turbine components
• Understanding in interpretation & application of GD & T
• Experience in Siemens UG NX will be an added advantage
• Knowledge of limits, fits and tolerances of parts
• Experience in non-conformance disposition will be an added advantage
• Should have a liking to work with multi-functional / multi-regional team
• Good interpersonal and communication skills, with the ability to communicate clearly and effectively
• Understanding in high-end manufacturing equipment and processes (i.e., castings, metal cutting, turning, coatings, milling, EDM, welding, sheet metal/composite forming and joining, metal tube bending, castings, metal cutting, turning, coatings, milling, EDM, welding)
• Proficiency of the MS Office Suite with good writing skills

Competencies and Soft Skills:

• Team player
• Effective time management.
• Open minded with objective thinking
• Quick learner with good communication skills
• Self-motivated and a self-starter

Education & Professional Qualification:

• Diploma / Graduate in Mechanical / Industrial / Aerospace Engineering
• Hands on design fundamentals, design assessment and manufacturing engineering 1-3 years
• Exposure to quality management systems

Computer/SW skills:

• MS Office tools: MS Excel, MS Word, MS PowerPoint, SAP
• CAD tools: UG Nx, Solid works