Stamping Controls Engineer

Job Posting

We are seeking a skilled Controls Engineer to support stamping press equipment simulation projects within our press shop systems. This role combines hands-on controls expertise with advanced simulation capabilities to optimize manufacturing processes, validate equipment designs, and support virtual commissioning activities before physical implementation.

Core Responsibilities

Controls & Equipment Design

• Design, develop, and modify hardware & software for stamping press control systems
• Work with PLC/HMI systems (Rockwell, Siemens TIA Portal, Beckhoff TwinCAT)
• Configure and troubleshoot servo controls, VFDs, and robotic systems
• Develop control logic for press automation, material handling, and part transfer systems
• Interface with sensors, safety systems, and plant floor information systems

Simulation & Virtual Commissioning

• Support the creation of 3D simulation models of stamping processes
• Identify and develop virtual commissioning environments for PLC, HMI, and robot program validation
• Perform software-in-loop and hardware-in-loop testing
• Support modeling of press operations, die interactions, and automation tooling behavior
• Conduct virtual testing of simulation logic and "what-if" scenarios

Die Engineering & Process Support

• Understand die-to-press interface and tooling interactions from front-of-line to end-of-line
• Support die validation simulation and press model development
• Collaborate with die designers and manufacturing engineers on process optimization
• Analyze simulation data to identify bottlenecks, collisions, and improvement opportunities

Project Management & Collaboration

• Lead technical sessions including design reviews and commissioning activities
• Coordinate with suppliers, plants, and internal teams during project execution
• Travel to supplier sites and stamping plants for integration support
• Communicate project status and technical findings to management

We are a company committed to creating inclusive environments where people can bring their full, authentic selves to work every day. We are an equal opportunity employer that believes everyone matters. Qualified candidates will receive consideration for employment opportunities without regard to race, religion, sex, age, marital status, national origin, sexual orientation, citizenship status, disability, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or recruiting process, please send a request to HR@insightglobal.com.

Skills and Requirements

• 5+ experience programming PLCs for stamping machines or large industrial presses
• Strong understanding of the stamping controls processes
• Simulation experience