Senior Quality Engineer

Senior Quality Engineer

BAE Systems is seeking a Senior Quality Engineer to support at the Louisville, Kentucky manufacturing site. In this role, you will play a critical role in supporting manufacturing and engineering operations by ensuring product and process quality meets rigorous standards. Your role will focus on identifying and resolving defects, analyzing trends, managing corrective actions, and supporting tiered management systems. You will lead efforts in root cause analysis, containment, and quality system improvement across cross-functional teams.

Key Responsibilities:

• Analyze quality metrics and trends; provide data-driven insights to support continuous improvement.
• Actively support tiered management systems and structured escalation processes.
• Identify and resolve product and process defects through robust Root Cause and Corrective Action (RCCA), including countermeasure sheets and 5-Whys.
• Interact and communicate with operators.
• Confirm and reinforce quality requirements.
• Facilitate and participate in Non-Conformance Report (NCR) preliminary reviews.
• Conduct Measurement System Analysis (MSA) to ensure accuracy and reliability.
• Perform and support containment activities in response to quality issues.
• Manage work packages and support Basis of Estimate (BOE) development for scope planning.
• Support and maintain inspection and control plans.
• Conduct and support internal process audits.
• Respond to Corrective Action Requests (CARs).
• Review technical documents and contractual quality requirements.
• Detect and help define counterfeit part controls.
• Manage and support Process Failure Mode and Effects Analysis (PFMEA) activities.
• Apply GD&T (Geometric Dimensioning and Tolerancing) skills to ensure design integrity.
• Drive ROI-focused initiatives and continuous quality improvements.

Required Education, Experience, & Skills:

• Typically requires a Bachelor’s degree in Engineering, Quality, or related technical field and four years experience in a quality engineering role, preferably in aerospace, defense, or manufacturing environments, or the overall equivalent.
• Proven experience with RCCA, MSA, PFMEA, and quality audits.
• Strong communication and collaboration skills with cross-functional teams.
• Proficiency in GD&T interpretation and application.
• Familiarity with counterfeit part detection protocols and industry best practices.
• Experience supporting work packages and BOE creation.

Preferred Education, Experience, & Skills:

• ASQ Certification (CQE, CQA, etc.).
• Six Sigma Green Belt or Black Belt.
• Familiarity with BOE processes and tiered support models.
• Previous experience working with DCMA, ISEA, or other government agencies.
• Previous experience with SUBSAFE and/or NAVSEA requirements.

Pay Information:

Full-Time Salary Range: $88189 - $149922. Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.

Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20 hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.

EEO Career Site Equal Opportunity Employer. Minorities. Females. Veterans. Individuals with Disabilities. Sexual Orientation. Gender Identity. Gender Expression