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Operations Automation Technician (3rd Shift)

Maintain and troubleshoot automated conveyor and crane control systems
Morton, Illinois, United States
Mid-Level
$71,040 – 106,440 USD / year
yesterday
Caterpillar

Caterpillar

A leading manufacturer of construction and mining equipment, diesel and natural gas engines, industrial turbines, and diesel-electric locomotives.

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Operations Automation Technician (3rd Shift)

Your Work Shapes the World at Caterpillar Inc.

When you join Caterpillar, you're joining a global team who cares not just about the work we do – but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here – we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it.

At Caterpillar, we work to help our customers build a better world. Without our team of talented, bright and driven individuals, we wouldn't be the Caterpillar we are today. Now, this is your chance to join our team and do work that matters. We want you to help us enable customer success, make progress possible around the world and help our communities grow and thrive.

We are looking for a dynamic, organized self-starter to join our Product Support and Logistics Division as an Operations Automation Technician (3rd Shift) in Morton, IL.

Our Product Support and Logistics Division (PSLD) is one of the most innovative divisions within Caterpillar. In PSLD, as within all of Caterpillar, our priority is our customers and helping them build a better world. PSLD is responsible for the worldwide distribution of Cat aftermarket parts, integrated logistics, and global service to develop and support our global dealer network and customers.

We're committed to our customers, who build a better world with our products, services and solutions. We understand and show the value of why they should always choose us. We're exploring new ideas and opportunities – innovating to discover the breakthroughs necessary for tomorrow's growth.

Job Summary

This Operations Automation Technician (3rd Shift) role will be responsible for ensuring the operation, upgrade/update, installation and maintenance of automation systems, controls and related equipment. You will also be involved in projects related to the design/redesign of facility automation with collaboration across multiple departments.

Additional Info

  • This role is located in Morton, IL and does not offer relocation
  • This role is 3rd Shift: Sunday-Thursday 11pm-7am
  • This role is 100% on-site with no opportunities for hybrid or remote schedules
  • This role requires up to 10% domestic travel
  • There may be times where this role is on-call for off-hours support

What You Will Do

  • Troubleshooting issues and resolving problems in the most efficient and cost-effective way
  • PLC communications (network communications)
  • Timing for diverts (manipulation of DFBs)
  • Other: eg. (CanOpen, ASI network, Limit switches)
  • Scanner read rates
  • AWCS interface (Dematic log files)
  • Crane troubleshooting (ASM communication to crane)
  • Mini-shuttle crane shutdown/restart procedures
  • AS/RS database alignment (location pick-up drop off adjustments)
  • Support of maintenance personnel in continued operation of automated conveyor and cranes
  • PLC program documentation (in program/labels/tags)
  • Program replication (cranes)
  • HMI updates
  • Cabinet 5S
  • Drawing with locations
  • Monthly checklist

What You Have (Required Skills)

  • Engineering/Technology degree OR previous experience in facility controls engineering or related discipline
  • Technical Troubleshooting: Automation Programming & Troubleshooting - PLC control logic. Knowledge of technical troubleshooting approaches, tools, and techniques; ability to anticipate, recognize, and resolve technical issues on hardware, software, application, or operation.
  • Industrial Automation/Automatic Control: Knowledge of various industrial automatic control systems, processes and methodologies in a manufacturing environment; ability to design, implement and maintain automatic production systems/processes to improve productivity and efficiency, as well as minimize human intervention.
  • Problem Solving: Knowledge of approaches, tools, techniques for recognizing, anticipating, and resolving organizational, operational or process problems; ability to apply knowledge of problem solving appropriately to diverse situations.
  • Experience with Industrial Communications (ModbusTCP, TCP, OPC, Sockets, ASCII, etc.)
  • Excellent customer service skills as you will be interacting with our operations team

What Will Put You Ahead (Preferred Skills)

  • Prior experience working in a manufacturing environment
  • Automation Programming - Modicon {Proworx32 (984) and Unity}, RS Logix, Studio 5000
  • Automation Programming - Ladder, Structured Text, Function Block
  • Knowledge of OPC (Open Platform Communications) servers (Kepware preferred)
  • Experience with Archestra/Wonderware
  • Automation Installation – Hardware Troubleshooting/Replacement
  • Working knowledge of Fanuc robots
  • Familiarity with conveyor and AS/RS (Automated Storage and Retrieval Systems) crane interactions with a Warehouse Management System
  • Industrial Networking - Familiar with Host / PLC interaction
  • Work experience and expertise in electrical and/or computer applications
  • Ability to work with a diverse group of employees and customers
  • Good analytical skills and the ability to quickly and accurately identify problems
  • Good communication, interpersonal and teamwork skills

What You Will Get

  • Through it all, we are one team – creating and delivering world-class components and solutions superior to the competition.
  • Learn more about the Caterpillar Experience.

Summary Pay Range: $71,040.00 - $106,440.00 Compensation and benefits offered may vary depending on multiple individualized factors, job level, market location, job-related knowledge, skills, individual performance and experience. Please note that salary is only one component of total compensation at Caterpillar.

Benefits: Subject to plan eligibility, terms, and guidelines. This is a summary list of benefits.

  • Medical, dental, and vision benefits*
  • Paid time off plan (Vacation, Holidays, Volunteer, etc.)*
  • 401(k) savings plans*
  • Health Savings Account (HSA)*
  • Flexible Spending Accounts (FSAs)*
  • Health Lifestyle Programs*
  • Employee Assistance Program*
  • Voluntary Benefits and Employee Discounts*
  • Career Development*
  • Incentive bonus*
  • Disability benefits
  • Life Insurance
  • Parental leave
  • Adoption benefits
  • Tuition Reimbursement

* These benefits also apply to part-time employees

This position requires working onsite five days a week. Visa Sponsorship is not available for this position. This employer is not currently hiring foreign national applicants that require or will require sponsorship tied to a specific employer, such as, H, L, TN, F, J, E, O. As a global company, Caterpillar offers many job opportunities outside of the U.S which can be found through our employment website at www.caterpillar.com/careers.

Posting Dates: October 3, 2025 - October 17, 2025

Any offer of employment is conditioned upon the successful completion of a drug screen. Caterpillar is an Equal Opportunity Employer, Including Veterans and Individuals with Disabilities. Qualified applicants of any age are encouraged to apply.

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Operations Automation Technician (3rd Shift)
Morton, Illinois, United States
$71,040 – 106,440 USD / year
Operations
About Caterpillar
A leading manufacturer of construction and mining equipment, diesel and natural gas engines, industrial turbines, and diesel-electric locomotives.