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Engineering Team Leader - EPC Process & Piping

Lead end-to-end process and piping design for gas compression and turbine EPC projects.
Bangalore
Expert
yesterday
Caterpillar

Caterpillar

Designs, manufactures, and sells heavy machinery, engines, and equipment for construction, mining, energy, and transportation industries worldwide.

39 Similar Jobs at Caterpillar

Senior Process Lead Engineer

When you join Caterpillar, you're joining a global team who cares not just about the work we do – but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here – we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it.

Role Definition

As Senior Process Lead Engineer, you will be responsible for the Engineering & Design of Solar Turbine's Construction Services' Products. You will involve in the design of the Oil & Gas Projects such as Gas Compression stations project, you will demonstrate designing, implementing, and maintaining Process-Piping systems within the Oil & Gas industry

The identified candidate will be a member of a cross-functional team that Involves in FEED, Detail engineering, Procurement, inhouse Fabrication and Commissioning activities and ensues all performance metrics are achieved

Responsibilities

The candidate should possess a minimum of 15-18 years of industry experience in engineering / design execution and associated applications. Experience should include significant, demonstrated results leading Process-Piping design efforts supporting industrial gas turbine packaging and associated gas compression and power generation projects and BOP systems engineering and design.

We are looking for an experienced Process-Lead Engineer with a strong background in process simulation, flare system design, and hydraulic studies for Oil & Gas or EPC projects.

  • Develop New PFDs, P&IDs, UFDs and Process Safety Diagrams and review
  • Conduct process simulations, mass & heat balance using Aspen HYSYS, Flow Master, Simulink and equipment sizing to develop optimal process designs.
  • Perform control valve sizing, pump sizing/design, and critical hydraulic checks
  • Design and simulate flare systems, including blowdown/depressurization and stack sizing using Aspen FlareNet
  • Prepare/review data sheets and specifications for equipment, instruments, and piping
  • Support development of Process Design Basis / Project Safety Philosophies, control/ESD philosophies, trip logic, and Cause & Effect diagrams
  • Conduct inter-discipline checks (IDC) with layout, piping, and electrical teams
  • Participate in cost estimation, material requests, and engineering documentation reviews
  • Perform process safety studies, including HAZOP, SIL, and PHA, to identify and mitigate potential hazards.
  • Lead process engineering design activities for Energy and Industrial projects, from Basic, FEED to detailed engineering.
  • Responsible for ensuring quality technical design delivery output, technical governance and quality and coordination and interface within a multi discipline project team
  • Provide technical support and guidance to multidisciplinary project teams, including mechanical engineers, piping engineers, and instrumentation engineers.
  • Collaborate with clients, vendors, and regulatory authorities to ensure compliance with project requirements and industry standards.
  • Lead process optimization initiatives to improve efficiency, reliability, and sustainability of existing operations.
  • Preparing and evaluating bid and purchase specifications for process and clean utility equipment's.
  • Calculating and organizing data and interfacing with other disciplines, such as piping, mechanical, instrument data for I&C or electrical loadings, HSE, HVAC etc

Required Skills & Tools

  • Software: Aspen HYSYS, Aspen FlareNet, Flow Master, Simulink HTRI, PipeNet (Standard & Transient)
  • Strong understanding of API/ASME standards for process safety
  • Proficiency in hydraulic and surge analysis for long-distance pipelines
  • Knowledge of pump and heat exchanger design
  • Working experience with 3D Design Tools: AutoCad Plant 3D. E3D, CAESAR II, Navis Works Manage.

Degree Requirement

Master/Bachelor of Mechanical/Chemical Engineering from accredited Engineering Institute.

Skill Descriptors

Analytical Thinking: Knowledge of techniques and tools that promote effective analysis; ability to determine the root cause of organizational problems and create alternative solutions that resolve these problems.

Effective Communications: Understanding of effective communication concepts, tools and techniques; ability to effectively transmit, receive, and accurately interpret ideas, information, and needs through the application of appropriate communication behaviors.

Managing Multiple Priorities: Knowledge of effective self-management practices; ability to manage multiple concurrent objectives, projects, groups, or activities, making effective judgments as to prioritizing and time allocation.

Technical Excellence: Knowledge of a given technology and various application methods; ability to develop and provide solutions to significant technical challenges.

Computer-Aided Design & Engineering: Knowledge of tools and techniques of specialized graphics programs; ability to produce, analyze, simulate and test product design drafts.

Product Design - MFG: Knowledge of processes, approaches, tools and techniques of product design; ability to convert customer and market requirements into product design.

Product Design and Development: Knowledge of product features; ability to design, build, and develop a new product, technology, or service from concept through to production.

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Engineering Team Leader - EPC Process & Piping
Bangalore
Engineering
About Caterpillar
Designs, manufactures, and sells heavy machinery, engines, and equipment for construction, mining, energy, and transportation industries worldwide.