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Senior Engineer - Production & Metallurgy
Manage heat treatment furnace operations to ensure product quality and process efficiency
Kakkalur, Tamil Nadu, India
Senior
yesterday
BorgWarner
A global product leader in clean and efficient technology solutions for combustion, hybrid, and electric vehicles.
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Senior Engineer Production & Metallurgy
Senior Engineer Production & Metallurgy is responsible to handle and ensure smooth running of all furnaces, trouble shooting and ensure product quality as per standard. Also to support in manufacturing activities, related to heat treatment; like in development of new HT process, proving new parts and installation of new equipment related to heat treatment.
Responsibilities include:
- Responsible for effective operation & monitoring of furnaces, with rated output with QCD [Quality, Cost & Delivery] approach.
- Responsible for ensuring, production plan is adhered 100% and there is no stoppage of line due to want of material.
- Ensure production planning for furnaces, polishing & Shot peening.
- To prepare and communicate technical reports to internal customers on Heat Treatment process / system improvements with the help of our global strength.
- Responsible for Microstructure analysis, metallurgical inspection and other metallurgical testing, material / metallurgical analysis of failed parts (Failure Analysis).
- Support in manufacturing activities related to new chain parts development, establishing new process, installation of new equipment etc.
- Support in establishing and validating De burring & polishing process for various chain parts.
- Co-ordinate with CFT team [Quality, Maintenance, Manufacturing, Customer Support] and work towards continual improvement on quality and productivity.
- Involvement in the area of new product development metallurgy.
- Establish best practices in heat treatment and polishing related activities from other Plants.
- Support maintenance activities in heat treatment and polishing machines.
- Trouble shooting and decision making on emergency situations for all furnaces and related equipment in production environment.
- Ensure to follow and implement CQI-9, and other customer requirements.
About BorgWarner
A global product leader in clean and efficient technology solutions for combustion, hybrid, and electric vehicles.