Advanced Controls Engineer

Controls Engineer

The Controls Engineer will provide project support for all automated processes that make AFL cable products. The incumbent will support improvement projects by working closely with all levels of the organization. This includes the installation and/or modifications of new and existing equipment, root cause problem solving (RCA), participate in scrap reduction initiatives, environmental impacts reduction and environmental health and safety.

Responsibilities

• Support controls process improvement projects on all manufacturing equipment.
• Provide hands-on improvement requiring point to point wiring, specifying and installing electrical components, troubleshooting controls/wiring, all Variable Frequency Drives (VFD) and component setup, and HMI/PLC programming.
• Support and manage controls contractors on responsible projects. Develop and maintain scopes of work, schedules, budgets, quotes, etc.
• Provide support of new equipment installations as well as modifications and repairs to existing equipment.
• Maintain software revision levels and storage on all program files.
• Manage Obsolescence of aging electronic equipment and its replacement
• Provide competent root-cause problem solving with real sustainable solutions.

Qualifications

• 5–10 years of experience in Manufacturing Controls Projects through all phases, including concept development, design, procurement, installation, debugging, and start-up.
• PLC Programming (Allen Bradley, Siemens, GE etc.)
• Variable Frequency Drive (VFD) setup and programming (Yaskawa, AB PowerFlex, Siemens, etc.)
• Vision systems and intelligent sensor integration
• HMI programming, recipes, etc.
• Networks including Ethernet, Profibus, Remote I/O, etc.
• Panel building, layout and wiring design, installation, etc.
• Point to point wiring design and installation
• Electrical component setup and troubleshooting
• Experienced in electrical circuit/wiring design
• Understanding of mechanical and electrical design/drawings
• Proven Process engineering, Project management and Root Cause problem solving skills
• Hands-on project leader, completes small projects with little to no required support
• Proficient with PowerPoint, Excel, Word, Outlook, Project, Oracle, AutoCAD, Solid Works, etc.