Sr. R&d Engineer (DFX, Cost Optimization)

Mechanical Design Engineer – DFX & Product Development

Our client, a leading innovator in the medical device space, is seeking a Mechanical Design Engineer with a strong background in Design for Excellence (DFX) to support the development of scalable, high-quality products. This is a unique opportunity to contribute to life-changing technology while working alongside a multidisciplinary team committed to precision, performance, and innovation.

Role Overview

In this role, you'll be instrumental in applying Design for Manufacturability (DFM) principles early in the product development cycle to optimize cost, improve quality, and streamline production. You'll collaborate with contract manufacturers to implement scalable systems and support new product development from concept through verification testing.

Key Responsibilities

• Integrate DFM and cost optimization strategies into mechanical design
• Develop rapid prototypes and define design input requirements
• Collaborate with contract manufacturers to build adaptable, scalable production systems
• Document risks, test methods, and verification protocols in alignment with regulatory standards
• Interface with cross-functional teams including manufacturing, supply chain, quality, regulatory, and engineering

Required Skills & Experience

• Proven experience in medical device design and development
• Strong knowledge of DFX, DFM, FMEA/FMECA, DHF, and root cause analysis
• Proficiency in CAD tools such as SolidWorks
• Hands-on experience with CNC machining and 3D printing
• Familiarity with design control processes and prototype development

Why This Role Stands Out

• Work on meaningful products that directly impact patient outcomes
• Collaborate with a forward-thinking team and a mission-driven organization
• Be part of a company that values innovation, agility, and engineering excellence

Pay and Benefits

The pay range for this position is $126000.00 - $220200.00/yr. Medical, dental, and vision insurance provided at no cost for employee-only coverage 401(k) matching plan Paid Time Off – starting at 3 weeks per year Competitive salary with opportunities for career growth Employee stock options Life & AD&D and long term disability insurance Education assistance

Workplace Type

This is a fully onsite position in Sunnyvale, CA.

Application Deadline

This position is anticipated to close on Sep 3, 2025.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email actalantaccommodation@actalentservices.com for other accommodation options.