Senior Mechanical Engineer

Senior Mechanical Engineer

This position is for a Senior Mechanical Engineer who will lead and manage complex mechanical design projects for custom packaging machinery and systems. The role requires providing technical expertise, supporting cross-functional teams, and driving continuous improvement in design and manufacturing processes. A high-level engineering aptitude, experience with mechanical design, pneumatics, CAD, troubleshooting (root cause), and risk assessments is required. The role also involves heavy documentation, design reports, and manual writing.

Responsibilities

• Lead detailed mechanical design projects for custom packaging machinery and systems.
• Provide technical support to the sales team in developing layout drawings and high-level quotes that meet engineering specifications.
• Collaborate with manufacturing teams to ensure designs are feasible and aligned with production capabilities; assist in selecting materials and processes.
• Offer technical guidance to aftermarket, service, and installation technicians, with potential for on-site support.
• Implement best practices for design for assembly, ensuring machinery is easy to assemble and maintain.
• Prepare and maintain engineering documentation, including specifications, design reports, and user manuals.
• Create mathematically verified concepts to resolve packaging challenges, including material analysis, stress/strain, vibration, and pneumatic expectations.
• Evaluate and select components that meet the technical and physical constraints outlined in project scopes.
• Design within safety constraints and conduct design risk assessments for verification and documentation.
• Design new or specialized integrations/modifications according to established specifications regarding size, capacities, and performance.
• Collaborate with engineering teams, project management, and key stakeholders to address and resolve manufacturing, design, and quality issues, ensuring continuous improvement of processes and methods.
• Lead design optimization projects to enhance overall design efficiency.

Essential Skills

• 4 years of machine design experience.
• 4 years of Inventor or SolidWorks experience designing within that software.
• 2 years of pneumatic design experience.

Additional Skills & Qualifications

• Experience in AutoCAD, GD&T, and leadership development.
• Experience with machined components and sheet metal.
• Experience in risk assessment and documentation.

Work Environment

This position is office-based but requires the ability to confirm the status of parts in progress in the shop. While interacting with the shop, the employee may be exposed to fumes, heat, and airborne particles. The noise level in the shop is moderately loud. Safety equipment such as safety glasses and safety toe work shoes is required when interacting with the shop.

Pay and Benefits

The pay range for this position is $45.67 - $50.48/hr.

Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following:

• Medical, dental & vision
• Critical Illness, Accident, and Hospital
• 401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available
• Life Insurance (Voluntary Life & AD&D for the employee and dependents)
• Short and long-term disability
• Health Spending Account (HSA)
• Transportation benefits
• Employee Assistance Program
• Time Off/Leave (PTO, Vacation or Sick Leave)

Workplace Type

This is a fully onsite position in Sturtevant, WI.

Application Deadline

This position is anticipated to close on Oct 8, 2025.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation, and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia, and Europe, Actalent serves many of the Fortune 500.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information, or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email acta Lentaccommodation@actalentservices.com for other accommodation options.