Process Engineer

Process Engineer

The Process Engineer plays a crucial role in supporting the Engineering and Operations teams within a GMP-regulated pharmaceutical packaging environment. This position involves leading technology transfers, managing capital equipment projects, and integrating new assets and automation to enhance operational efficiency, throughput, and quality. The individual will drive continuous improvement initiatives, implement process enhancements, and resolve complex machine issues to ensure standardized and efficient operations. This client-facing role requires full-time on-site presence at the Allentown facility.

Responsibilities:

• Lead technology transfer activities for new and existing client products across various stages of commercial packaging, ensuring alignment with project timelines.
• Drive capital expenditure (CAPEX) projects from initiation through equipment installation and operational integration.
• Develop equipment specifications and user requirements, lead vendor evaluations, and conduct design reviews.
• Perform factory acceptance testing (FAT), site acceptance testing (SAT), commissioning, and validation activities.
• Onboard and integrate new equipment, automation platforms, and production technologies to improve throughput and control.
• Collaborate with Production and Operations to identify and resolve workflow bottlenecks and performance constraints.
• Conduct deviation investigations, corrective and preventive actions (CAPAs), and change control management.
• Review, develop, and approve engineering and validation documents, including protocols and specifications.
• Identify and drive continuous improvement efforts to reduce costs, increase efficiency, and enhance product quality.
• Ensure full compliance with GMP standards and site safety practices.
• Perform additional duties as needed to meet business and operational objectives.

Essential Skills:

• Minimum of 3 years of engineering experience in a cGMP-controlled environment, with preference for pharmaceutical or food industry experience.
• Proficiency in pharmaceutical or food packaging operations.
• Strong foundation in Lean, Six Sigma, SMED, and structured problem-solving methodologies.
• Mechanical proficiency with proven experience resolving packaging equipment issues.
• Deep technical writing skills, including protocol and batch record authoring.
• Proficient in authoring equipment onboarding and qualification documentation.
• Excellent written and verbal communication skills to explain technical information to non-technical collaborators.
• Proficiency with MS Office, especially Excel, for data analysis and project tracking.

Additional Skills & Qualifications:

• Bachelor of Science degree in Packaging, Electrical, Mechanical, or Industrial Engineering or a related field from an accredited institution.
• Experience with automated packaging, labeling, bottling, or device assembly equipment is preferred.
• Prior packaging experience, including labeling and assembly of syringes, kitting, serialization, and overall packaging design, is a big plus.

Work Environment:

The work environment consists of a first-shift schedule with 60% of the time spent in the office and 40% in a cleanroom setting. This role requires full-time, on-site presence at the Allentown facility.

Job Type & Location:

This is a Contract position based out of Allentown, PA.

Pay and Benefits:

The pay range for this position is $43.26 - $50.00/hr. Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following: • Medical, dental & vision • Critical Illness, Accident, and Hospital • 401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available • Life Insurance (Voluntary Life & AD&D for the employee and dependents) • Short and long-term disability • Health Spending Account (HSA) • Transportation benefits • Employee Assistance Program • Time Off/Leave (PTO, Vacation or Sick Leave)

Workplace Type:

This is a fully onsite position in Allentown,PA.

Application Deadline:

This position is anticipated to close on Mar 30, 2026.

Diversity, Equity & Inclusion

At Actalent, diversity and inclusion are a bridge towards the equity and success of our people. DE&I is embedded into our culture through:

• Hiring diverse talent
• Maintaining an inclusive environment through persistent self-reflection
• Building a culture of care, engagement, and recognition with clear outcomes
• Ensuring growth opportunities for our people

Actalent is an equal opportunity employer.

About Actalent

Actalent is a global leader in engineering and sciences services. For more than 40 years, we've helped visionary companies advance their goals. Headquartered in the United States, our teams span 150 offices across North America, EMEA, and APAC—with four delivery centers in India led by 1,000+ extraordinary employees who connect their passion with purpose every day.

Our Bangalore, Hyderabad, Pune, and Chennai delivery centers are hubs of engineering expertise, with core capabilities in mechanical and electrical engineering, systems and software, and manufacturing engineering. Our teams deliver work across multiple industries including transportation, consumer and industrial products, and life sciences. We serve more than 4,500 clients, including many Fortune 500 brands.