Process Engineer

Process Engineer

The Process Engineer will be responsible for overseeing all furnace-based thermal processes across the plant. This includes managing hydrogen decrepition (HD), vacuum sintering, post-sintering heat treatment, and GBD furnaces. The role involves designing processes, ensuring their safe operation, and optimizing temperature control, atmosphere management, and cooling systems.

Responsibilities:

• Develop, maintain, and optimize process parameters for all furnace types to ensure consistent part density, magnetic properties, and yield.
• Oversee installation, startup, and qualification of furnace systems, including vacuum systems, gas delivery, water cooling, and safety interlocks.
• Author and maintain standard operating procedures (SOPs) and control plans for each furnace type.
• Monitor process data such as temperature curves, vacuum levels, and gas flow for trends and deviations; implement corrective actions.
• Collaborate with Facilities and EHS teams on safety systems, including hydrogen management, venting, alarms, and emergency protocols.
• Conduct troubleshooting and root cause analysis for nonconforming material or equipment issues.
• Interface with vendors for design reviews, FAT/SAT, maintenance planning, and spare parts procurement.
• Work closely with other Process Engineers on material transitions and furnace recipes specific to processes that involve the use of furnaces.
• Support quality and R&D teams in furnace trials, new material qualifications, and metallurgical evaluations.
• Develop process capability metrics and support automation/instrumentation improvements for repeatability.

Essential Skills:

• Engineering experience with a focus on thermal processes and heat treatment.
• Proficiency in process engineering and thermal analysis.
• Strong skills in managing manufacturing processes, particularly furnace-based systems.

Additional Skills & Qualifications:

• Experience in developing and optimizing process parameters.
• Ability to author and maintain SOPs and control plans.
• Experience in collaborating with safety and facilities teams.
• Familiarity with troubleshooting and root cause analysis.

Job Type & Location:

This is a Permanent position based out of Stillwater, OK.

Pay and Benefits:

The pay range for this position is $150000.00 - $150000.00/yr. Company has benefits available.

Workplace Type:

This is a fully onsite position in Stillwater, OK.

Application Deadline:

This position is anticipated to close on Nov 28, 2025.

About Actalent:

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law. If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email talentaccommodation@actalentservices.com for other accommodation options.